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Double Row Roll Forming Machine with Wall Plate Structure Chain-Driven System and Flying Hydraulic Cutter

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Double Row Roll Forming Machine with Wall Plate Structure Chain-Driven System and Flying Hydraulic Cutter

Name: Double Row Roll Forming Machine with Wall Plate Structure ChainDriven System and Flying Hydraulic Cutter
Brand: METALIGN
Price: 1 USD

Best Double Row Roll Forming Machine with Wall Plate Structure Chain-Driven System and Flying Hydraulic Cutter wholesale

Brand Name : METALIGN

Model Number : RK

Certification : CE,ISO,etc

Place of Origin : CHINA

MOQ : 1 set

Price : USD1,000-700,000. Based on customization.

Payment Terms : L/C,T/T

Supply Ability : 30 sets per month

Delivery Time : 30 days

Packaging Details : Industrial plastic film wrapping, secured with steel wire.

Product name : Dual Profile Metal Roll Machine with Wall Plate Structure for Boltless Storage Systems

Key words : metal roof tile roll forming machine/traditional roof tile production line

Profile : Roof Tile

Application : Residential Roofing / Commercial Roofing / Industrial Roofing

Material type : PPGI/PPGL/GI/GL Steel Coils

Material thickness : 0.3-0.8mm

Forming speed : 15-20m/min

Main motor power : 5.5Kw

Forming stations : 18

Driving system : Chain

Frame structure : Wall panel

Shaft diameter : 70mm

Machine condition : Brand new

Shaft material : #45 steel quenched 55-60℃

Roller material : High grade #45 steel , surface with hard chrome

Display language : English/Spanish/Russian/French,etc, customizable

Control technique : PLC+Touch Screen

Delivery time : 30 days

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1. Overview

1.1 Production Line
This double-row roll forming line targets industrial shelving manufacturers, offering high flexibility, efficient dual-profile production, precise length control, reduced floor space, cost-effective investment, and robust quality for small to medium batch production, adapting to varying coil widths and thicknesses, and supporting diverse customer orders in warehouse and retail sectors.

1.2 Profile
The profiles are cold roll formed from galvanized steel, 1.0–2.5 mm thick, including angles and beams. They feature precise dimensions, clean edges, and uniform shapes. Dual-row roll forming allows flexible production of two different profiles simultaneously. Ideal for boltless shelving, storage racks, and industrial furniture, ensuring durability and easy assembly.
Material: Galvanized Steel / PPGI / Aluminum	Thickness: 1.2-2.0mm
Yield strength: 200 - 350 Mpa	Tensil stress: 200 -350 Mpa

1.3 Production Process

Flow Chart:

Hydraulic Decoiler → Entry Guide → Roll Former → Hydraulic Punch → Hydraulic Cutter → Out Table

Process:

The coil feeds through the guide, entering the dual-profile roll former. Wall plate structure ensures rigidity. Chain-driven system maintains consistent speed. Two independent roll sets allow simultaneous different profile forming. Flying hydraulic cutter ensures precise lengths without stopping production. Profiles then smoothly transfer to the output table.

1.4 Key Focus
Dual-row roll former allows simultaneous production of two different boltless shelving profiles.
Wall plate structure ensures high rigidity, precise dimensions, and reduced vibration.
Chain-driven system with protective cover improves durability, safety, and low maintenance.
Flying hydraulic cutter maintains continuous production with accurate length control.
Compact layout saves floor space and reduces investment cost while enhancing flexibility.

2. Technical Parameters

2.1 Decoiler
Structure	Stand-up structure
Working Form	Manual, motorized, or hydraulic
Loading Capacity	5T
Coil Width	customizable
Inner Diameter	Φ450 – Φ550 mm
Out Diameter	1500 mm
Model	DC-MU2

2.2 Optional Upgrade: Loading Car
	The loading car lifts coils smoothly and positions them accurately on the decoiler, reducing labor, improving safety, and ensuring faster, more stable coil changeovers.

2.3 Guiding Device With Pre-Cut Broaching Shear
Guiding Roller	Adujust the coil feeding width
Pre-cut Broaching Shear	Cut the steel coil before roll forming
Digital Display	See the feeding width directly

2.4 Roll Forming Machine
Working Speed	Around 20 m/min
Structure	Wall panel type. Optional: Cast-iron stands or guide pillar
Driving System	Chain system. Optional: Gearbox
No. of Forming Stations	18 stands
Shaft Diameter	70mm solid shaft
Motor Power	5.5 Kw
Roller Material	45# steel polished and chromed HRC58-62°
Shaft Material	High grade 45# steel polished(CNC lathe)
Steel Coil Material	PPGI or GI
Steel Coil Thickness	0.25-0.8mm

2.5 Optional Upgrade: Cover

Mounted On The Inside: No Cover Required	Solid Cover For Chain	Mesh Safety Cover

2.6 Cutter
Common Power Type	Hydraulic. Optional: motor type.
Hydraulic Power	4-5.5Kw, customizable
Blade Material	Cr12 Mov
Hardness	With quenched treatment HRC 58 – 62°

2.7 PLC Control Cabinet
PLC Brand	Delta, customizable	Power Supply	380v, 50HZ, 3Phase (It depends on customer requirement)
Encoder Brand	Omron, customizable	Language	Chinese + English, Spanish, French, Russian, etc
Touch Screen	MCGS, customizable	Operation type	Manual /auto two-type switch
Hanging Arm Type	Saving Space	Standing Type	greater component integration and flexible positioning
Hanging-Arm Control Box		Standing Control Box

2.8 Hydraulic Power Unit (HPU)
Motor Power	5.5Kw
Oil Required	N32 or N46 hydraulic oil is available
Design	The hydraulic station has a fan cooling system
Optional	It can be installed on or inside the roll former to save space

2.9 Analysis
Manual Decoiler	Supports 3T coil, easy manual operation, low cost
	Adjustable for different coil widths and thicknesses
Material Guide	Aligns coil, ensures straight entry into roll former
	Reduces waste, maintains profile precision
Roll Former	Dual-row forming allows two profiles simultaneously
	Wall plate structure ensures rigidity, vibration reduction
	Chain-driven system with cover for safety and durability
Flying Hydraulic Cutter	Cuts profile continuously without stopping line
	Accurate length, smooth cut surface
Output Table	Safely receives profiles, facilitates stacking or packaging
	Can separate dual profiles for organized output

3. Production Line Components

Component	Quantity
Decoiler	1 set
Hydraulic Punch Press	1 set
Roll Former	1 set
Hydraulic Cutter	2 sets
Out Table	2 sets
PLC Cabinet	1 set
Hydraulic Station	1 set

4. Customization Options

This double-row roll forming line produces boltless shelving angles and beams. Dual-profile roll former increases flexibility, wall plate structure ensures precision. Chain-driven system reduces maintenance and vibration. Flying hydraulic cutter provides continuous, accurate cutting. Compact layout saves space and investment. Ideal for industrial shelving and warehouse applications.

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